Edge-Vision-4.0

What is Edge-Vision-4.0?

Edge-Vision-4.0 is a high-resolution machine vision system for surface inspection. It uses advanced machine-vision technology to capture and analyze detailed images of products and processes, helping industries detect and address defects in materials. The system is integrated into rugged steel CURTAIN frames, making it durable and reliable for continuous and batch processes.

How Does Edge-Vision-4.0 Work?

Edge-Vision-4.0 operates using camera-based technology and can also employ line lasers and specialized color sensors. It is mainly used in continuous roll-to-roll processes such as nonwovens, textile coatings, and plastics extrusion, but can also be applied in batch processes or bulk processing/production (food industry, sorting applications, wood pulp industry…).

Picture of the inside of the Edge-vision-4.0 showing the camera's

What can we detect?

Spot Detection

Identifies spots in extruded films and sheets.

Stripe Detection

Detects length-direction stripes from die contamination in extruded sheets.

Foreign Object Detection

Finds foreign objects in non-woven materials

Anomaly Detection

Identifies holes, stains, stitching errors, and printing anomalies in textiles

Defect Detection

Detects fractures and defects in battery film coatings

Color and Glossiness Detection

Quantifies color variations and identifies surface glossiness variations or transparency issues.

AI-powered quality control

As AI is increasingly on the rise, we developed an AI-enabled feature. Based on a dataset of images, pre-classified by the customer, we use artificial intelligence to execute a learning process offline and build a powerful neural network for use during in-line quality control. When inspecting textile, plastic, or battery film in-line, the newly developed software continuously traces product defects and foreign items on the product.

A picture of our software showing how it can detect anomalies with AI

Integrated quality control software

The software environment for Edge-Vision-4.0 is called Connectivity 3.0. It provides a fully integrated quality control solution by combining different measurement tools within the same system. The software offers:

  • Real-Time Feedback: Monitors and reports on product quality continuously.

  • Product Acceptance/Rejection: Automatically marks, rejects, or provides visual feedback on defective products.

  • Dimension Tracking: Tracks dimensions of batch-processed items like panels and boards.

  • User-Friendly Interface: Controlled from a panel PC or optional stack light, with an intuitive interface for easy operation.

Incorporating five technology innovation waves into your solution


1

Camera Chip Technology

Utilizing 4K optical chips in industrial cameras allows for the detection of anomalies as small as one hundredth of a micron.

2

Deep Learning

Advances in algorithmic programming enable machines to train and comprehend complex decision-making processes more rapidly.

3

Edge Computing

Internet connectivity limitations prevent the reliable transfer of 4K images to the cloud. To address this, we have developed a portable platform that processes data locally at the edge.

4

Industry 4.0

Remotely monitor your system and connect it to multiple smart devices for enhanced efficiency and productivity.

5

Data Compression

Transforming large volumes of data into concise, meaningful metrics that are essential to your operations.

Making human-machine interaction as intuitive as possible

The Edge-Vision-4.0 platform is typically controlled from a panel pc or optional stack light (our HMI technology), but is also available in a stand-alone version where only a few knobs enable you to tune the system's behavior. In either of the two cases, our Hammer-IMS Embedded Connectivity 3.0 software will be taken care of processing the vision data. Hammer-IMS Embedded Connectivity 3.0 makes interaction as intuitive as possible. As said before, our platform is available with a PROFINET or optionally OPC UA link as well.

Picture of a person using our intuitive control panel